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Cable Inspection System

Customer
Manufacturers of Brake Systems
Location
Pune
Application
Position & Angle Measurements of Connectors on Cable
Time/ Duration
Dec 2019, 10 weeks

Challenge

  • Cable as a flexible component with twists and slacks
  • Cable length range is 600 to 900 mm
  • Small connectors of 20 mm width
  • Twist and slack detection in mounting
  • Cycle time of only 5 sec
  • Manual loading and unloading adding to mounting errors
  • Visual Inspection of multiple components inside a connector at different focal distances

Solution

  • High resolution pair of cameras splitting the cable image in two halves
  • Stitching the cable image virtually for measurements purpose
  • Well-designed fixturing arrangement for cable mounting and holding it straight during rotation of 360 degrees
  • Well-designed Software solution with rotation algorithm for Angle and Position measurements
  • Specially designed third camera optics for visual inspection of components inside a connector
  • Reporting as per requirement
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