// Industries Application
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Cable Inspection System
Customer
Manufacturers of Brake SystemsLocation
PuneApplication
Position & Angle Measurements of Connectors on CableTime/ Duration
Dec 2019, 10 weeksChallenge
- Cable as a flexible component with twists and slacks
- Cable length range is 600 to 900 mm
- Small connectors of 20 mm width
- Twist and slack detection in mounting
- Cycle time of only 5 sec
- Manual loading and unloading adding to mounting errors
- Visual Inspection of multiple components inside a connector at different focal distances
Solution
- High resolution pair of cameras splitting the cable image in two halves
- Stitching the cable image virtually for measurements purpose
- Well-designed fixturing arrangement for cable mounting and holding it straight during rotation of 360 degrees
- Well-designed Software solution with rotation algorithm for Angle and Position measurements
- Specially designed third camera optics for visual inspection of components inside a connector
- Reporting as per requirement
// Our Client