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Diff Case Assembly Inspection Poka-Yoke

Customer
Manufacturers of Axles and Gears
Location
Pune
Application
In line inspection on Assembly line
Time/ Duration
Jan 2016, 6 weeks

Challenge

  • Inline inspection within cycle time of one assembly process cycle (< 1 sec)
  • Absence / Presence of thrust block at the center of assembly
  • Integration inside existing assembly station
  • Interlocking with existing machine

Solution

  • Camera optics with specially designed Image processing software solution
  • Faster image processing algorithm to meet required cycle time
  • Integrated with third party PLC system as required by client
  • Solution independent of orientation of the component (circular)
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