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Auto crack detection using MPI

Customer
Manufacturers of MPI systems for OEMs
Location
Pune
Application
Quality inspection in QC area
Time/ Duration
Dec 2014, 12 weeks

Challenge

  • Image capture under UV light
  • Distinguish between noise and crack
  • UV light reflection generating additional noise in image
  • Thin lines of cracks generating thin indications (0.1 mm thick)
  • Indefinite size and shape of the cracks
  • Difference in behavior for round and flat surfaces

Solution

  • Special optics with UV filters are used to get best possible image
  • Image processing software solution
  • Customized algorithm for pre-processing images and thin crack detection on various surfaces
  • Tested for inner diameter as well as outer diameter
  • Tested for flat surfaces as well
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