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// Industries Application

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Injection Cap Inspection

Customer
Pharma Product Manufacturers
Location
Gujarat
Application
Visual Inspection of Injection Caps
Time/ Duration
Aug 2021, 15 weeks

Challenge

  • Very High Speed – 600 parts/min
  • Variety of caps
  • Variety of defect types (30 odd defect types)
  • Close color caps
  • Similar design caps
  • High-speed interfacing with PLC for auto-sorting
  • Live updates of all caps at required speed
  • Automatic sorting of caps based on defect location at high speed 

Solution

  • High speed Camera optics and suitable illumination
  • Multiple camera optics to cover Top, Bottom and all sides of the cap
  • High-speed image acquisition and Image Processing software
  • Facility in software for parameter configurations to add multiple caps in the system
  • Facility in software for defect criteria tuning
  • High speed Communication with PLC for result of detection and sorting
  • Variety of Reports for analysis purpose
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