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// Industries Application

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Piston Dent Inspection System

Customer
Manufacturers of Grinding Wheels
Location
Pune
Application
Visual Inspection of Grinding Wheels
Time/ Duration
Jul 2019, 12 weeks

Challenge

  • Detection of variety of defects on top side as well as bottom side of the Grinding Wheels
  • Piston diameter variation of 19 to 32 mm and height variation of 45 to 85 mm
  • Surface finish variations and color variations
  • Different profiles such as grove, chamfer on the OD surface
  • Component handling restrictions
  • Defect orientation in all directions
  • Dusty environment

Solution

  • High speed Camera optics and suitable illumination
  • Component rotation of 360 degrees
  • Image capture during rotation and high speed software for dent detection
  • Configurable system for parameterization as per surface finish and part dimensions
  • Facility to extend the system in terms of component size, number of components and related automation
  • Reporting based on date – time and part family
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